Industrial Automation: PLC Programming to Robotics
Master automation systems with PLC programming, sensor integration, and robotic control for industrial engineers and technicians.
Course Description
Industrial automation is evolving fast, but connecting sensors, programmable logic controllers, and robots into reliable systems can be a real challenge. This course cuts through the complexity, starting from the basics and building up to advanced integration. You'll learn step-by-step how to program PLCs, connect various sensors, and control robotic arms using video lessons and case studies from manufacturing and logistics.
Course Curriculum
5 sections • 17.50 hours total length
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Understanding Industrial Automation Systems (15m)
Explore what automation involves and why PLCs are central to modern industry.
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PLC Hardware Components and Architecture (22m)
Identify key parts of a PLC system, from processors to communication modules.
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Introduction to Ladder Logic Programming (30m)
Start writing basic ladder logic diagrams with practical examples.
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Setting Up Your First PLC Project (25m)
Step-by-step guide to configuring a PLC for a simple control task.
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Digital and Analog Input/Output Basics (18m)
Learn how to wire and use different I/O types for sensor and actuator connections.
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Power Distribution and Wiring Safety (12m)
Cover essential electrical practices to keep systems safe and functional.
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Overview of Industrial Communication Protocols (20m)
Understand common protocols like Modbus and Ethernet/IP used in automation.
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Reading and Interpreting Electrical Schematics (16m)
Practice drawing and reading schematics to plan and troubleshoot systems.
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Types of Industrial Sensors: Proximity, Photoelectric, and More (20m)
Compare sensor types and their typical uses in automation setups.
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Selecting Sensors for Specific Applications (18m)
Match sensor specifications to real-world requirements like distance or material.
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Wiring Sensors to PLC Input Modules (22m)
Hands-on guide to connecting sensors with proper grounding and shielding.
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Calibrating and Testing Sensors (15m)
Ensure accurate readings with calibration techniques and testing procedures.
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Integrating Encoders and Flow Meters (25m)
Work with rotary and linear encoders for motion control applications.
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Using Temperature and Pressure Sensors (19m)
Apply sensors in process control scenarios with PLC programming examples.
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Troubleshooting Common Sensor Issues (14m)
Identify and fix problems like noise, drift, or wiring faults.
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Sensor Data Processing in PLC Programs (21m)
Program PLCs to read, filter, and use sensor data effectively.
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Case Study: Sensor Integration in Packaging Line (28m)
Walk through a real project from sensor selection to system commissioning.
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Advanced Sensor Networking with IO-Link (16m)
Explore digital communication for smart sensors in modern plants.
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Structured Text and Function Block Diagrams (27m)
Move beyond ladder logic with textual and graphical programming methods.
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Programming Timers, Counters, and Sequencers (22m)
Use built-in functions for timed operations and sequence control.
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Analog Signal Processing and Scaling (18m)
Convert raw sensor values to usable engineering units in code.
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Creating and Using Subroutines (15m)
Organize code with reusable blocks for cleaner program structure.
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Error Handling and Fault Detection Routines (20m)
Build robust programs that detect and respond to system failures.
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Data Logging and Historian Integration (24m)
Record process data for analysis using PLC memory or external systems.
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Simulation and Testing Strategies (19m)
Use software tools to test programs before deploying to hardware.
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Optimizing PLC Scan Time and Performance (16m)
Write efficient code to reduce cycle times in high-speed applications.
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Real Case: Programming a Multi-Station Assembly System (32m)
Develop a complete program for a complex automation sequence.
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Introduction to Industrial Robots: Types and Applications (18m)
Learn about articulated, SCARA, and delta robots in automation.
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Robot Kinematics and Coordinate Systems (21m)
Understand how robots move and position themselves in space.
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Programming Robot Tasks with Teach Pendants (25m)
Step-by-step guide to teaching robots positions and paths.
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Integrating Robots with PLCs via I/O Signals (22m)
Wire and program handshaking signals for coordinated control.
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Vision Systems for Robot Guidance (19m)
Use cameras and image processing to direct robot actions.
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Robot Safety Standards and Compliance (14m)
Implement safety circuits and protocols for human-robot interaction.
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End-Effectors and Tooling Selection (16m)
Choose and integrate grippers, welders, or other tools.
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Advanced Motion Control with Servo Drives (28m)
Program precise movements using servo motors and feedback systems.
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Troubleshooting Robot and PLC Communication (17m)
Diagnose and resolve issues in connected automation cells.
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Case Study: Robotic Welding Cell Integration (30m)
Follow a project from robot setup to production run.
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Collaborative Robots in Flexible Automation (20m)
Explore cobots and their programming for shared workspaces.
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Optimizing Robot Cycle Times (15m)
Techniques to speed up robot tasks without sacrificing accuracy.
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Designing Complete Automation Architectures (24m)
Plan systems that combine PLCs, sensors, and robots effectively.
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Industrial Networking and IIoT Basics (21m)
Connect devices using Ethernet, MQTT, and cloud platforms.
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Human-Machine Interface (HMI) Design (22m)
Create operator screens for monitoring and control.
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SCADA Systems and Remote Monitoring (18m)
Implement supervisory control for large-scale operations.
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Predictive Maintenance with Sensor Data (19m)
Use analytics to schedule maintenance and reduce downtime.
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Security Practices for Industrial Control Systems (16m)
Protect networks and devices from cyber threats.
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Commissioning and Startup Procedures (25m)
Step-by-step guide to testing and deploying integrated systems.
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Documentation and Change Management (14m)
Maintain accurate records for troubleshooting and upgrades.
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Energy Efficiency in Automation Design (17m)
Reduce power consumption through smart programming and hardware.
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Case Study: Upgrading a Legacy Manufacturing Line (32m)
Modernize an existing system with new PLCs, sensors, and robots.
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Emerging Technologies: AI and Digital Twins (20m)
Explore how machine learning and virtual models are used in automation.
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Career Paths in Industrial Automation (15m)
Discuss roles from technician to engineer and skill development.
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Building Your Automation Portfolio (18m)
Tips for showcasing projects and continuing professional growth.
Course Details
- Duration: 17.50 hours
- Level: Adaptative
- Language: English
- Lessons: 52+ video lessons
- Categories: Mechatronics
- Access: Lifetime access
- Device: Mobile & Desktop
- Certificate: Yes. After completion and Exam
The course is totally free. Seriously appreciated attribution
